Printing FAQs
When it comes to printing methods, DTG (Direct-to-Garment), screen printing, and sublimation are popular options. Each method has its pros and cons, which are essential to consider when deciding which one to use for a particular project. Here are some key points to consider for each method:
DTG printing is a digital printing process that applies specially formulated inks directly to garments using an inkjet printer. The pros of DTG printing include its ability to produce high-quality, full-color images with intricate details, and it is suitable for small to medium-sized orders. However, the cons include higher setup costs, limited design placements, and the requirement for the fabric to be at least 50% cotton.
Screen printing is a traditional method that involves pushing ink through a screen to create a design on a garment. The pros of screen printing include its cost-effectiveness for large orders, durability, and ability to produce bold, vibrant colors. However, the cons include the need for a minimum order quantity, limited color options, and the potential for ink to crack or fade over time.
Sublimation printing is a method that uses heat to transfer dye onto a material, resulting in vibrant, long-lasting prints. The pros of sublimation printing include its ability to produce durable, full-color images with intricate details, and it is ideal for polyester fabrics and hard surfaces like mugs and phone cases. However, the cons include the requirement for a heat press, limited fabric options, and the potential for color limitations, especially with white ink.
DTF (Direct-to-Film) printing is another method that is similar to DTG printing but uses a film to transfer the design onto the garment. The pros of DTF printing include its ability to produce high-quality, full-color images with intricate details, and it can be used on any type of fabric. However, the cons include the need for a heat press, and the potential for the film to peel off over time.
The cost of each method varies depending on the order quantity, design complexity, and fabric type. Generally, screen printing is the most cost-effective for large orders, while DTG and sublimation printing are more suitable for small to medium-sized orders. DTF printing is a relatively new method, and its costs are still evolving.
The print quality of each method also varies. DTG and sublimation printing are known for their high-quality, full-color images with intricate details, while screen printing is better suited for bold, vibrant colors. DTF printing can produce high-quality images, but the film may affect the texture and feel of the garment.
The fabric options for each method also vary. DTG printing works best on cotton and cotton blends, while sublimation printing is ideal for polyester fabrics and hard surfaces. Screen printing can be used on a variety of fabrics, including cotton, polyester, and blends. DTF printing can be used on any type of fabric.
The durability of each method also varies. Sublimation printing is known for its durable, long-lasting prints, while DTG printing can produce prints that are resistant to fading and cracking. Screen printing can produce durable prints, but the ink may crack or fade over time. DTF printing can produce prints that are resistant to fading and cracking, but the film may peel off over time.
The environmental impact of each method also varies. DTG and sublimation printing are generally considered to be more environmentally friendly than screen printing, as they produce less waste and use more eco-friendly inks. DTF printing is a relatively new method, and its environmental impact is still evolving.
The setup time for each method also varies. Screen printing requires a significant amount of setup time, including creating screens and preparing the ink. DTG and sublimation printing require less setup time, as they use digital printers and heat presses. DTF printing requires some setup time, including preparing the film and heat press.
Pricing for Print Services
When considering pricing for print services like DTG (Direct-to-Garment), sublimation, and screen printing, it’s important to understand the cost structures and pricing strategies for each method. Here’s a breakdown of the pricing considerations for each:
Pricing for DTG printing is relatively flat, meaning the cost per shirt does not significantly increase with the number of colors or design complexity. Typically, DTG printing charges range from $15 to $25 or more per shirt, depending on the market and customization level. DTG printing does not require upfront investment in screens or setup fees, making it ideal for small batch orders and on-demand fulfillment.
The cost of screen printing is heavily dependent on the number of items ordered and the complexity of the design. Screen printing is often cheaper for large quantities due to bulk discounts, but it requires an upfront investment in screens and setup, which can be costly for small orders. The price per shirt can vary based on the number of colors and screens needed, making it less suitable for small batch orders or complex designs.
Sublimation printing involves creating a special transfer print beforehand, which is then heated and pressed onto the desired material. The cost of sublimation printing can vary based on the material used and the preparation required for the design. The equipment cost for sublimation printing can range from $1,000 to $15,000 for the printer and $500 to $5,000 for a heat press, making it a significant investment. However, once the equipment is in place, the cost per item can be competitive with DTG printing.
When setting prices for custom printed t-shirts, consider factors such as the cost of the t-shirt blank, sleeve length, fabric thickness, and customization level. We also offer discounts for bulk orders.
The cost of artwork preparation can vary depending on whether the customer provides ready-to-print graphics or if adjustments are needed. Customization and artwork preparation can increase the price per shirt, so it’s important to factor this into the pricing strategy.
